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What's The Maintenance Tips for Dosing Equipment?

Author: Site Editor     Publish Time: 2023-12-11      Origin: Site

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What's The Maintenance Tips for Dosing Equipment?

Dosing equipment plays a key role in water treatment. It is used to add chemicals to adjust water quality, disinfect water sources, or complete other water treatment processes. To ensure the stable operation and safe dosing of dosing equipment, regular care and maintenance are required. Here are some suggestions and tips for maintaining dosing systems:

1. Clean the equipment regularly:

Chemicals are easy to accumulate in the dosing equipment, which will affect the dosing accuracy of the chemicals and the performance of the equipment. Regular cleaning of equipment (outlets of dosing metering pumps), including pipes, pumps, and storage tanks, can prevent chemical accumulation.

2. Check valves and pipelines:

Check valves and pipelines regularly for leaks or blockages. Ensure that the valve opens and closes normally to prevent leakage of chemicals or inaccurate dosing.

3. Calibrate the dosing pump:

If the dosing equipment uses a dosing pump, the dosing amount of the pump needs to be calibrated regularly to ensure its accuracy. The accuracy of the dosing pump directly affects the effectiveness of the water treatment process.

4. Replace wearing parts:

According to the equipment manufacturer's recommendations or service life, timely replace worn parts, such as metering pump diaphragms, safety valves, filters, seals, valves, pipes, etc., to maintain the normal operation of the equipment.

5. Check sensors and control systems:

If the equipment is equipped with instrument sensors and automatic control systems, its working status needs to be checked regularly. Ensure instrument sensors accurately measure water quality parameters and the control system can automatically adjust as needed.

6. Keep the environment clean:

Ensure that the environment around the dosing equipment is clean to prevent dust, debris, etc. from entering the dosing equipment system and affecting its normal operation.

7. Regular maintenance records:

Record the maintenance history of the equipment, including maintenance dates, maintenance items performed, parts replaced, etc. This helps identify potential problems and develop preventive maintenance plans.

8. Train operators:

Contact the manufacturer for proper training and understand the key points of normal operation and maintenance of the equipment. Qualified operators help prevent equipment misoperation and improve troubleshooting efficiency.

9. Follow the equipment manual:

Follow the operating manual and maintenance guidelines provided by the equipment manufacturer. These manuals often contain detailed information and maintenance recommendations for the equipment.

10. Safety considerations:

Before performing any maintenance work, ensure that the equipment is shut down and relevant safety procedures are followed. Use appropriate personal protective equipment such as gloves and goggles.

Through regular care and maintenance, the dosing equipment can maintain efficient and stable operation, ensuring the smooth progress of the water treatment process.

So in the water treatment industry, how long is the service life of a dosing equipment?

The service life of dosing equipment depends on many factors, including equipment selection, materials, quality, manufacturer's warranty, and how it is used and maintained. Here are some key factors that affect the service life of dosing equipment:

1. Equipment type:

Different types of dosing equipment have different service lives. For example, dosing pumps, chemical tanks, chemical control systems, etc., their life span depends on their design and manufacturing.

2. Quality and materials:

Dosing equipment that uses high-quality materials and manufacturing processes usually has a longer service life. Corrosion-resistant and wear-resistant materials help slow down the aging process of equipment. For example, acid and alkali adding devices need to choose PVDF, PTFE and other corrosion-resistant pump head (or overflow) materials, and the medicine box can choose non-metal, or anti-corrosion steel structure, etc.

3. Operating environment:

The environment in which the equipment operates will also affect its lifespan. For example, equipment may be more susceptible to damage if they are exposed to harsh meteorological conditions or highly corrosive chemical environments.

4. Maintenance and maintenance:

Regular and correct maintenance and upkeep is essential to extend the service life of dosing equipment. Regular cleaning, lubrication, calibration and replacement of wear parts are all critical steps in maintaining equipment performance.

5. Operating frequency:

The frequency of use of the equipment will also have an impact on the lifespan. If the equipment needs to be operated for a long time and at high intensity, its lifespan may be relatively short. It is recommended to choose specifications and materials with high efficiency and long service life.

6. Technology update:

With the continuous development of technology, the new generation of dosing equipment may be more advanced and durable. Contact the equipment manufacturer to consider whether newer technology may be available for upgrade to improve the performance and longevity of the equipment.

7.Manufacturer quality assurance:

Choose a manufacturer with a good reputation and sufficient quality assurance. Equipment provided by some manufacturers may have a longer lifespan and support after-sales service.

Generally speaking, the service life of dosing equipment usually ranges from 5 to 20 years, depending on the factors mentioned above. Timely maintenance, proper use and selecting high-quality equipment can help extend the life of the equipment.

Yixing Shede Environmental Protection Technology Co., Ltd. is a manufacturer specializing in the production of water treatment equipment, among which the fully automatic dosing system is a star product in many categories. Its solid materials, rich production experience (20 years), and professional pre-sales and after-sales services at home and abroad have given this brand of fully automatic dosing devices a certain reputation in the industry.

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